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Superior Injection-Molded and Thermoformed Processing and Kitting Trays

PolyFlex Products designs and manufactures injection-molded and thermoformed processing and kitting trays to offer solutions to meet the challenges in material handling during manufacturing and in-plant processing. Many of the custom dunnage trays and pallets PolyFlex Products produces interface with automation equipment during manufacturing and assembly. Through this process, we develop the perfect product to fit your specifications. Creating durable and efficient trays, the custom designs we make for you are unmatched.

  • Pallets and Part Nests
  • Robotic Interaction
  • Custom Kitting Trays

Our Custom Molded Trays are:

  • More Durable – withstand repeated use beyond the capability of other materials
  • More Efficient – less need to replace or repair, keeping maintenance to a minimum
  • Noise Reducing – metal components make less noise when interacting with urethane or plastic materials compared to metal versions
  • Weight Reducing – plastics are significantly lighter than other processing materials

Case Study: In-Process Packaging: Valve Body Baskets

In-process fixtures for transporting raw and fully machined transmission valve bodies through an OEM’s machining centers.  The fixtures must contain the parts within a tight tolerance, keep the parts separated, and protect the parts from damage during the process.

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Case Study: Gear Wash Baskets

Molded plastic wash baskets from PolyFlex Products helped a North American auto manufacturer cut parts handling and internal shipping weights by nearly 80%, reduced part rejections from part-to-part damage during cleaning and handling operations by 50%, and lowered overall costs by up to 40% in gear cleaning operations.

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