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Injection Molding Development Process

To ensure our injection molding process creates exactly what our clients are looking for, we take each injection molding, urethane casting, and thermoforming project through a step-by-step development process. From designing, to prototyping, then manufacturing, we make sure the finished product lives up to your hopes and expectations. With a passion for designing and engineering unique shipping solutions, PolyFlex Products has helped companies to reduce density of packaging, reduce ergonomic issues, and more. With a vision system that inspects parts for completion, orientation, and accuracy, your final product will be perfectly crafted every time. From returnable packaging to dunnage, our process will give the results you need.

Design Services

For your custom designs, PolyFlex Products offers full service 3D modeling. With the 3D model of your design, you will get an early preview as to what your product looks like, and, if any alterations need to be made, an easy way to change it to your specifications before tooling has been produced.

Through these designs, we create custom solutions to meet your material handling needs. Our team of engineers review the requirements that you have for a project to determine how best to proceed with prototyping and manufacturing. After establishing your individual design criteria, we then provide you with a concept and proposal for your project.

Prototyping

If clients desire a prototype to be produced to check the fit and function of their final design prior to creating tooling, we at PolyFlex Products can develop rapid physical prototypes from a wide variety of processes and materials. Every prototype is a direct duplication of the end product, so clients have a hands-on view of what their product will look like and whether or not the original concept will work for their product.

Our processes include:

  • SLA (Stereolithography)
  • SLS (Selective Laser Sintering)
  • Cast Urethane
  • Fabricated plastic or wood models

Tooling

PolyFlex Products extensive capabilities include the ability to create tooling in-house to produce the final products we design. From our recently updated Goodrich, Michigan facility we have the ability to produce injection molded tooling to support our molding operations.

When manufacturing products through injection molding, the result, the precision at which it was created, as well as the speed in which it was created all depends on the quality of tooling produced. At PolyFlex Products, our tools are created through a rigorous process with state of the art equipment.  With our experience for creating precision tooling, we will be able to repeatedly produce quality parts to suit your needs.

We can create tooling for:

  • Cast molds
  • Compression molds
  • Injection molds

Manufacturing

Using different product materials and processes, PolyFlex Products can advise you on the best ones to meet all your needs. With energy-efficient technology, we manufacture your products while maintaining an eco-friendly process. If you want manufacturing done right, PolyFlex Products has the answers you need.

We utilize a variety of manufacturing processes for our returnable and expendable packaging. With a wide range of molding capabilities, we are flexible in offering our clients the most cost-effective solutions. From concept, to prototype and production, PolyFlex Products helps protect your products during handling and shipping.

Manufacturing processes:

  • Cast Solid Elastomer Urethane
  • Foamed Urethane
  • Injection Molding
  • Thermoforming