Offering a Range of Processes to Suit Your Needs

Manufacturing PolyFlex Products utilizes many different manufacturing processes for our returnable packaging, dunnage trays and other injection molded products.

Our wide range of molding capability allows us the flexibility to offer the most cost effective solution to our clients.

Manufacturing Processes:

  • Cast Solid Elastomer Urethane
  • Foamed Urethane
  • Thermoset molding (Rubber and Urethane)
  • Thermoplastic Injection
  • Thermoforming through our sister company ThermoFlex, LLC


  • Cast, Compression and Injection molds

We can advise you on the best process to meet your needs. From concept, to prototype, through production, Poly Flex develops the proper solution to protect your products during handling and shipping.

Injection MoldKitting TrayFoamed Urethane
Injection MoldInjection Mold Kit TrayUrethane Based Dunnage
Manufacturing Thermoforming
Thermofold Mold